Custom Yoga Wear Manufacturer | Private Label Yoga Apparel OEM & ODM Service

Custom Yoga Wear

Custom yoga wear refers to activewear designed and produced to meet specific branding, functional, or aesthetic requirements. Instead of choosing standard, off-the-rack products, brands, retailers, and fitness professionals can work with manufacturers to create unique yoga apparel that reflects their identity and meets the performance needs of their customers.

Customization can range from simple logo printing on existing blank garments to fully tailored private-label production, including fabric selection, color matching, pattern design, sizing, and packaging. Whether you need a few personalized pieces or want to launch a full yoga wear line, there are two main sourcing options:

• On-Demand or Small-Batch Customization: Ideal for studios, influencers, or small businesses. You can design items online by uploading logos, choosing colors, and adding graphics for one-off purchases or limited runs.

• OEM/Private Label Manufacturing: Best for growing brands that want to create entire custom collections with control over fabric composition, fit, and design details. Manufacturers provide services like sample development, bulk production, labeling, and packaging to help you build your brand.

What Is Custom Yoga Wear?

Custom yoga wear refers to apparel specifically designed and produced to match your brand’s identity, performance requirements, and aesthetic preferences. Instead of choosing off-the-shelf products, brands collaborate with manufacturers to develop unique yoga clothing collections.

Typical Use Cases

1. Yoga or fitness studios building branded merchandise

2. Influencers and KOLs launching limited collections

3. DTC (Direct-to-Consumer) activewear brands

4. Wholesalers and retailers developing exclusive styles

Common Customization & Sourcing Models

Depending on your business stage, you can choose from several production models:

Print-on-Demand (POD)

• MOQ: 1 piece.

• Best for testing new designs or influencer drops.

• Digital printing or heat transfer methods are typically used.

Small-Batch Custom Orders

• MOQ: 100 pieces per style/color.

• Ideal for studios or small local brands.

• Allows flexibility with limited investment.

OEM / Private Label Production

• MOQ: 300 pieces depending on fabric & complexity.

• Full control over fabric, fit, trims, labeling, and packaging.

• Best for established brands ready for bulk manufacturing.

ODM (Ready-Made Designs)

• Manufacturers provide existing templates that you can rebrand.

• Lower design cost, quicker turnaround, less customization.

Fabric Options & Functional Performance

Fabric is the foundation of yoga wear. Choosing the right material determines comfort, stretch, opacity, and durability.

Common Fabric Types

• Nylon + Spandex: Smooth, flexible, premium handfeel — ideal for leggings & sports bras

• Polyester + Spandex: Durable, quick-drying, excellent colorfastness

• Recycled fibers (RPET) / Organic Cotton Blends: Sustainable choices for eco-conscious brands

Key Performance Features

• Moisture-wicking & breathable for sweaty sessions

• Four-way stretch to support all poses without restriction

• Opacity to ensure non-see-through coverage during deep bends

• Anti-bacterial / UV protection optional functional finishes

Certifications

• Oeko-Tex Standard 100: free from harmful substances

• GOTS / GRS: for organic or recycled fabric compliance

Design & Fit Details — Key Elements for Perfect Yoga Wear

When developing custom yoga wear, design details directly affect comfort and performance.

Important Design Elements

• Waistband: High-waist is most popular for support & shaping.

• Seam Construction: Seamless or flatlock for minimal friction.

• Gusset & Coverage: Prevents see-through and improves fit.

• Compression Levels: Light to medium-high, depending on activity.

• Sports Bra Details: Strap width, removable pads, underbust support, shape retention.

• Functional Additions: Pockets, reflective details, contour stitching.

Branding Elements

• Tech Packs: Include measurements, seam allowances, trims, logo specs, and Pantone codes.

• Logos & Labels: Woven labels, silicone badges, heat transfers, or inside prints.

Sample Development & Production Workflow

Working with a professional manufacturer like ohsure typically follows these steps:

• Requirement Confirmation — style, fabric, colors, sizes, packaging, quantity

• Tech Pack Submission — detailed measurements & specs

• Pattern Making & First Sample — fit sample & revisions

• Lab Dips / Fabric Approval

• Pre-Production Sample (PP Sample) — final confirmation

• Pilot Run — small production test

• Bulk Production — full order manufacturing with in-line QC

• Final Inspection & Shipping

Typical Timeline

• Sample development: 7–15 days

• Bulk production: 20–35 days (depending on season & complexity)

MOQ, Cost Structure & Pricing Factors

Several factors influence cost:

• Fabric price (major component)

• Craft complexity (e.g., seamless, bonded seams)

• Printing method (digital vs. screen vs. dyeing)

• Accessories (zippers, drawstrings, reflective tape)

• Labeling & packaging

• Order quantity — higher volumes = lower unit cost

Typical MOQ Ranges

POD: 1 pcs

Small Batch: 100 pcs

OEM Private Label: 300 pcs per style/color

Quality Control & Product Testing

Quality determines your brand reputation.

Key QC Checks

• Appearance: cleanliness, stitch consistency.

• Functional tests: stretch recovery, pilling, abrasion, colorfastness.

• Measurements: tolerance within ±2–5 mm.

• Chemical safety: azo dyes, heavy metals compliance.

QC Methods

• IQC (Incoming Material Inspection)

• IPQC (In-line Production QC)

• FQC (Final QC) — AQL 2.5/4.0 standard commonly used

Packaging, Hangtags & Branding Options

Your packaging is part of the customer experience.

• Custom woven/printed labels

• Recycled paper hangtags with your brand logo

• Eco-friendly packaging (biodegradable polybags, fabric pouches)

• Barcode, wash label & country of origin compliance

Contracts, Payment & IP Protection

Clear agreements prevent misunderstandings.

Key clauses to include:

• Style numbers, fabric codes, Pantone colors, size chart, MOQ, unit price, total amount

• Sample & bulk delivery timelines

• QC standards and penalties for delays or defects

• Packaging and labeling details

• Payment terms: usually 30% deposit + 70% before shipment (T/T or LC)

• Quality dispute resolution and return terms

FAQ – Common Questions About Custom Yoga Wear

How can I reduce the MOQ for my first order?

For new brands or small businesses, meeting a high Minimum Order Quantity (MOQ) can be challenging. Here are a few practical ways to lower your initial investment:

✅ Choose print-on-demand (POD) or small-batch manufacturing options.

✅ Use in-stock fabrics and colors rather than requesting custom dyeing.

✅ Keep your designs simple — avoid complicated trims, accessories, or special finishes that increase minimums.

How can I ensure that yoga leggings are not see-through?

Transparency issues are one of the most common concerns when producing custom yoga leggings. To guarantee squat-proof quality:

🧵 Choose opaque, high GSM (grams per square meter) fabrics with excellent stretch recovery.

🧍‍♀️ Consider double-layering in critical areas or using lining where needed.

🧪 Always conduct squat tests and fit tests during the sampling stage to identify and correct potential issues early.

Will large prints affect the fabric’s stretch and performance?

Yes, certain printing techniques can impact the flexibility of yoga fabrics. Large, heavy screen prints may reduce the stretch and breathability of leggings or tops. To maintain performance:

🖨 Opt for elastic-friendly printing techniques such as digital sublimation, TPU heat transfer, or silicone printing.

✨ Avoid thick, layered screen prints that may crack or restrict movement over time.

Get in Touch with ohsure – Start Your Custom Yoga Wear Project

Ready to launch your own private label yoga wear collection? Partner with ohsure, your trusted OEM & ODM yoga wear manufacturer, to bring your vision to life with professional production support, low MOQs, and fast turnaround times.

Whether you’re a new brand testing the market or an established label expanding your product range, our team is ready to assist you from sample development to bulk manufacturing.