What is the typical MOQ for custom sportswear manufacturing?

The Minimum Order Quantity (MOQ) for custom sportswear varies depending on product type, customization level, and manufacturing method. Below is a clear, experience-based breakdown used by professional sportswear factories.

For most cut-and-sew sportswear (leggings, sports bras, T-shirts, shorts, hoodies):

• 50–100 pcs per style per color

→ Common for startup brands and new collections

• 150–300 pcs per style

→ Typical for established brands with stable sales

This range balances production efficiency with cost control and is widely accepted across China and other major manufacturing regions.

Different sportswear categories require different MOQs due to machinery, fabric usage, and production complexity:

• Cut-and-sew activewear (leggings, bras, tops):

50–100 pcs per style/color

Seamless sportswear:

• 150–300 pcs per style (higher due to machine setup)

Outerwear & hoodies:

• 100–200 pcs per style

Compression or high-tech performance wear:

• Often 100+ pcs due to fabric minimums and testing requirements

The more customized the product, the higher the MOQ may become:

Fabric mills usually require 300–500 meters per color

• Pantone color matching:

May increase MOQ compared to stock colors

• Complex logo techniques (3D silicone, reflective print, bonded logos):

Often require higher quantities to optimize tooling cost

Using stock fabrics and standard colors is the most effective way to keep MOQ low.

Experienced manufacturers often offer flexible options for new brands:

• Mixed sizes within the same color/style

• Multiple styles sharing the same fabric

• Small test orders for market validation

• Sampling first, bulk after approval

This approach reduces inventory risk while maintaining professional production standards.

MOQs are not arbitrary. They are based on:

• Fabric mill minimums

• Cutting efficiency and waste control

• Printing and logo setup costs

• Quality consistency during production

A factory offering unrealistically low MOQ may compromise on fabric sourcing, QC, or production stability.

For most custom sportswear brands:

• Start with 50–100 pcs per style using stock fabrics

• Validate fit, quality, and market response

• Scale to higher volumes once sales are proven

A reliable manufacturer will help you optimize MOQ, not force unnecessary quantities.

Typical MOQ for custom sportswear manufacturing ranges from 50 to 300 pcs per style, depending on product type, customization level, and production method. Choosing the right factory partner is key to balancing flexibility, quality, and long-term scalability.